Máy bào 4 mặt leadermac LMC HYPERMAC 36~480 m/min Jointed

LEADERMAC Hypermac Series

A significant Reduction of Machining Time with Greater Profitability

The Hypermac Series 4-sided Moulder from LEADERMAC has been designed to achieve great throughput and increased profits. The Hypermac is compactly constructed with rugged construction that integrates many fine features such as high speed and heavy cutting operations, high accuracy and superior fine finish. With the well-planned PLC Control, quick setup and efficient operation can be easily achieved.

Thinking Ahead!Staying Ahead! LEADERMAC Hypermac Series - Hypermac 823

• 8-spindle configuration.
• 6,000 rpm spindle speed.
• Fully sound safety enclosure with strobe free lighting.
• Programmable control allows for convenient operation.
• Steel body machine frame for improved stability and rigidity during high speed operation.
• To 36m/min (125 fpm) feed speed. Variable feed speed is driven by a VFD-frequency inverted motor.

Designed for Highly Efficient Performance Year After Year!

LEADERMAC's Hypermac 823 is able to maximize machining capabilities of complex profiles of wood. The Hypermac series, with its advanced design, will help you to achieve higher productivity and profitability. The Hypermac 823 is designed with 8 spindles, making it ideal for producing complex profiles in a single feed. It has 36m/min.(125fpm) feed speed combined with 6,000 rpm high spindle speed, allowing for high speed cutting, and extra fine finish can be achieved. Furthermore, the Hypermac 823 is equipped with a user-friendly programmable control for increased convenience of operation while eliminating the need of trial runs.

Speed up Your Moulding Operation with the Latest Technological Breakthroughs from LEADERMAC

World Class Moulding Solutions

OUTSTANDING FEATURES:

• Feed Speeds of up to 36 mpm(120fpm) are standard (higher-optional)
• Adjustment of each spindle can be easily performed using the front of the machine adjustment setup.
• Separate adjustment of the vertical spindles and the support feed tables allow the feed tables to be positioned extremely close to the side cutterheads to provide added cutting stability.
• The full Heavy Gauge Steel Sound Insulated Safety Enclosure serves as a chip guard and helps to reduce noise and has strobe free lighting
• Each spindle is driven by an individual motor for powerful milling and easy control.
• Pneumatic pressure of the feed rollers can be easily set to provide an outstanding feeding effect – 3 sections – each with individual Adjustment – ie. Infeed, Midfeed & Outfeed Top Rolls. Pressure Controls & Pressure Gauges mounted on outside of the enclosure post.
• Table Surfaces, Guides, Chip Breakers & Pressure Plates are hard-chrome plated for maximum wear resistance.
• All manually adjusted turning parts are housed in dry bearings for oil-free lubrication.
• Automatic lubricator is provided to supply oil to the table sections for running parts.
• Extra Heavy One-piece, Cast Iron or steel weldment Machine Frame is specially heat treated for maximum stability and rigidity by standard configuration.
• Digital readouts for the Chip Breaker Shoes of top spindle(s).
• Split Sectional Chip Breaker Ass’y in front of top spindle(s).
• The powered outfeed rolls provide stable and smooth workpiece outfeed even for especially thin or smooth materials. The rolls remain perfectly parallel even after long-term use.

FEED TABLE

The entire Cast Iron – Chromed Infeed table is normalization heat treated for maximum stability. Infeed Table & Fence adjustment is quickly accomplished by means of a quick-setting levers.

HYDRO-LOC QUICK CLAMPING OUTBOARD SUPPORT SYSTEM (OPT.)

Utilizing a precision outboard bearing, the reliable hydro-clamping system ensures consistent quality across the entire workpiece. The unit performs admirably even during high-speed continuous operation. The spindles can be adjusted axially even if the housing bearings are locked. Used on Wider &/or Jointed Machines

HIGH PRECISION SPINDLES

All spindles are precision constructed and specially heat treated to provide maximum cutting stability and permanent accuracy. 4 Super Precision Bearings per Spindle provide the best most accurate spindles available.They are water and dust-proof. Standard spindle speed is 6,000 RPM and 7,200 or 8,000 RPM are optional.

LIFTABLE AUXILIARY FEED ROLLER

The mechanism provides added smoothness for short workpiece feeding. The auxiliary feed rollers are power driven for effortless feeding effect, and are liftable for convenient cutter change or setup.

HEAVY DUTY GEARBOXES

The feed rollers are driven through a combination of Extra Heavy Universal Shafts and Gearboxes, ensuring no loss of power transmission. A smooth feeding effect is assured. The heavy duty gearboxes have no backlash and provides powerful and accurate feeding performance.

Advanced Ideas for Rigorous Moulding Requirements

FEED SYSTEM

The Infeed Rolls work in conjunction with a limit switch to stop the machine if workpiece is too thick or there is a double up.

CONVENIENT SPINDLE ADJUSTMENT

Adjustment of all spindles is easily effected from the front of the moulder. The adjustment points are all at the same height, for more convenient and faster adjustment

CENTRALIZED LUBRICATION POINTS

Greasing to all critical parts is conveniently made by the centralized arrangement of color coded lubrication points along the front of the machine.

HIGH PRECISION SPINDLES

All spindles are precision constructed and specially heat treated to provide maximum cutting stability and permanent accuracy. 4 Super Precision Bearings per Spindle provide the best most accurate spindles available.

They are water and dust-proof. Standard spindle speed is 6,000 RPM and 7,200 or 8,000 RPM are optional.

PNEUMATICALLY PRESSURED SIDE PRESSURE ROLLS OPPOSITE 2ND REAR SIDE HEAD SPINDLE

Provides positive feed effect for all types of material & short and narrow stock.

Quality come from Excellent equipment of production.

HEAVY SIDE PRESSURE WHEELS FOR LEFT VERTICAL SPINDLE (OPT.)

Eliminating the conventional spindle load, the adjustable side pressure wheels for the left vertical spindle are pneumatically operated to ensure consistent holding pressure.

TWO TOP & TWO BOTTOM INFEED ROLLERS (OPT.)

The smooth initial feeding of the stock is achieved by means of the independently powered infeed rollers.

There are more top and bottom powered rollers than in most competitor’s models, and this is an important reason for outstanding feeding performance.

SLICING MECHANISM (OPT.)

The machine is equipped with two sliding units. One for scoring saw and one for main saw, providing better slicing quality.

The last vertical spindle can be mounted with sliding sawblades. It permits direct slicing once wood moulding is accomplished, greatly increasing efficiency.

CLAMPING SYSTEM (OPT.)

Utilizing housing bearings, the reliable hydro-clamping system ensures consistent quality across the entire workpiece. The unit performs admirably even during high-speed continuous operation. The spindles can be adjusted axially even if the housing bearings are locked.

TRIMMING SAWBLADE (OPT.)

The 7th and 8th spindles can be equipped with a trimming sawblade for trimming the wood side after moulding. This increases the wood gluing effect in wood composing operation.

PROSET CONTROLLER (OPT.)

• 19" panel PC
• Product library (1000 sets)
• Knife library (10,000 sets)
• Automatic machine quick setup
• Easy and powerful functionality
• Workpiece settings on any axis as desired
• The width and thickness settings can be easily set using the programmable controller
• All axes are equipped with ballscrews and rotary encoders for feedback position control, providing high positioning accuracy and better cutting quality
• The desired values for width and thickness can be conveniently pre-set and are displayed on an LED readout

CONTROLLER

The speed is VFD Inverter controlled, and all electrical components meet CE, UL & CSA standards.

EASYSET CONTROLLER (OPT.) Touch Screen Control

• 5.7" HMI (Memory 200 sets)
• Automatic machine quick setup
• Easy and powerful functionality
• Workpiece settings on left and top axes as desired
• The width and thickness setting can be easily set using the programmable controller
• The desired values for thickness are displayed on and LED readout

SMARTSET CONTROLLER(OPT.)Touch Screen Control.

• 9" HMI (Memory 300 sets)
• Automatic machine quick setup
• Easy and powerful functionality
• Setworks on any axis as desired
• The Motorized Axes: derived by inverter, transmitted by ball screw, feedback by encoder
• The desired values for radial and axial are displayed on HMI.